Variable composite sheath with interrupted sections

ABSTRACT

A medical device includes a handle, a sheath, and an object-engaging unit. The distal end portion of the sheath is strong enough to resist being deformed by the object-engaging unit, yet another portion of the sheath is flexible enough to bend sufficiently.

CROSS-REFERENCE TO RELATED APPLICATIONS

This is a continuation of U.S. patent application Ser. No. 10/147,938,filed May 17, 2002 now U.S. Pat. No. 6,939,353, which is a continuationof U.S. patent application Ser. No. 09/548,405, filed Apr. 12, 2000 (nowU.S. Pat. No. 6,398,791), which is a continuation-in-part of U.S. patentapplication Ser. No. 09/478,609, filed Dec. 30, 1999 (now U.S. Pat. No.6,325,807), which claims the benefit of U.S. provisional application No.60/138,950, filed Jun. 11, 1999, all of which are incorporated herein byreference.

TECHNICAL FIELD

This invention generally relates to medical devices for manipulatingmatter in a body. More particularly, the invention relates to a medicaldevice including an object-engaging unit, such as a retrieval device ora surgical blade, and a sheath for introduction of the object-engagingunit directly into a body opening or cavity or into a body through anendoscope or a laparoscope channel, for example.

BACKGROUND INFORMATION

Medical devices can be used in a body opening, cavity, or tract tomanipulate material within the body. Such medical devices may be usedthrough an endoscope or a laparoscope. When inserted into a flexibleendoscope, medical devices impair the ability of the flexible endoscopeto achieve the desired flexion needed to engage material at a remotebody site.

One such medical device has a sheath and an object-engaging unit, suchas a basket, that is moveable relative to the sheath from a collapsedstate within the sheath to another state in which the unit extends pastthe distal end of the sheath. Typically, the object-engaging unit is inan operational mode when the object-engaging unit is extended beyond thedistal end of the sheath. The sheath typically extends from a handle,located at the proximal end (i.e., the end away from the patient) of thesheath, to the object-engaging unit, which is located at the distal endof the sheath (i.e., the end near the patient and that goes into thepatient).

One purpose of the sheath is to collapse and release the object-engagingunit by sliding the sheath over (to collapse) or away from (to release)the object-engaging unit, or by moving the object-engaging unit into (tocollapse) and out of (to release) the sheath. The object-engaging unitis, for example, a grasping forcep-like assembly, a basket assembly, orany type of tissue and/or object manipulating, capturing, and/orretrieving assembly. When the object-engaging unit is enclosed withinthe sheath, the object-engaging unit is inoperative and in its collapsedor withdrawn state. For example, object-engaging units, such as baskets,assume a collapsed, reduced diameter profile when the basket is enclosedwithin the distal end of the sheath. When the sheath is retractedrelative to the basket or the basket is extended beyond the distal endof the sheath, the basket expands to a relatively larger diameter thanwhen the basket is enclosed and collapsed within the sheath. In theexpanded position, the basket is positioned and is operable at least tocapture material in the body, such as kidney stones. If theobject-engaging unit is, for example, a blade, it would be withdrawnwhen not needed to cut, and then extended at least partially out beyondthe distal end of the sheath to allow cutting with the blade. The sheathalso serves other purposes. For example, the sheath serves to encompassand protect the object-engaging unit as it is inserted into the bodycavity or channel of an endoscope. The sheath also serves to protect thebody cavity from damage that may be introduced by the object-engagingunit itself if it were released, expanded, or extended during passage ofthe sheath into the body. Also, the sheath must provide sufficientstrength and rigidity to allow its insertion into the body or endoscopechannel while also providing sufficient flexibility to permit the sheathto navigate through the tortuous channels of the body cavity, opening,or tract.

SUMMARY OF THE INVENTION

It is an object of the invention to provide a medical device comprisinga sheath with sufficient flexibility to locate and engage material at asite in a body, such as the renal pelvis. That is, the sheath issufficiently flexible to navigate the turns and curves of the body tractinto which the medical device is introduced in order to manipulatetarget material at the remote body site. The sheath is also sufficientlyflexible to allow a flexible endoscope, into which the sheath isinserted, to achieve the desired flexion.

It is another object of the invention to provide a medical deviceincluding a sheath that has sufficient strength at the proximal anddistal end portions of the sheath to locate, engage, and retrieve targetmaterial at a remote body site, and to actuate an object-engaging unitwithout distorting or deforming the distal end portion of the sheath.

It is yet another object of the invention to provide a method of usingmedical devices including such sheaths to retrieve material at a remotesite in a body.

In one aspect, the invention relates to a device for use in manipulatingmaterial at a site within a body. The device includes a handle and asheath extending from the handle. The sheath includes a lumen, aproximal end, a distal end, a proximal portion, an intermediate portion,and a distal portion. The intermediate portion of the sheath is moreflexible than both the proximal portion and the distal portion of thesheath. The device also includes an object-engaging unit. Theobject-engaging unit and the sheath are moveable relative to each otherto achieve a collapsed state of the object-engaging unit in which theobject-engaging unit is collapsed within the lumen of the distal portionof the sheath, and another state in which the object-engaging unitextends from the distal end of the sheath.

In one embodiment of the device according to this aspect of theinvention, the outside diameter of the intermediate sheath portion ismore narrow than the outside diameter of the proximal and distal sheathportions. The intermediate sheath portion, in another embodiment, hasone or more fewer layers than the proximal and distal sheath portions,and in this case the outside diameter of the intermediate sheath portionmay or may not have the same outside diameter as the proximal and distalsheath portions.

Also in accordance with the invention, the intermediate sheath portionhas at least two sections, and at least one of the sections has adifferent number of layers of material than at least one other of thesections. The sections can be arranged in a variety of differentpatterns such as circumferential, longitudinal, spiral, helical, and/orcriss-cross patterns.

Also, in accordance with this aspect of the invention, the layers of thesheath in all portions of the sheath comprise various materials, such asfluorinated ethylenepropylene (FEP), polytetrafluoroethylene (PTFE),stainless steel braid, or polyimide. Regardless of the materials or thenumber of layers of material used to make the proximal, intermediate,and distal sheath portions, the diameter of the sheath lumen is the sameor different in the proximal, intermediate, and distal sheath portions.

In another aspect, the invention relates to a sheath for a medicaldevice, wherein the sheath comprises a wall extending from a proximalend of the sheath to a distal end of the sheath. The wall defines alumen extending from the proximal sheath end to the distal sheath end.The wall includes a proximal portion, an intermediate portion, and adistal portion. The intermediate portion is more flexible than theproximal and distal portions. The lumen in the distal portion of thesheath wall is adapted for receiving an object-engaging unit.

In still other aspects of the invention, methods of manipulatingmaterial in a body include inserting into a body (either directly orthrough some other mechanism such as an endoscope channel) a medicaldevice including a sheath of the type described above. The steps of themethods include moving the object-engaging unit from a collapsed stateto another state in which the object-engaging unit is extended beyondthe distal end of the sheath, engaging the material in the body, andultimately withdrawing the device from the body.

BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings, like reference characters generally refer to the sameparts throughout the different views. Also, the drawings are notnecessarily to scale, emphasis instead generally being placed uponillustrating the principles of the invention.

FIG. 1 illustrates a stone lodged in a remote body site.

FIG. 2A illustrates a plan view of an embodiment of a medical deviceincluding a sheath according to the invention with an object-engagingunit in a fully extended or open position.

FIG. 2B illustrates the device illustrated in FIG. 2A with theobject-engaging unit in a collapsed or retracted position within thedistal end of the sheath.

FIG. 3A illustrates a plan view of another embodiment of a medicaldevice including a sheath according to the invention with anobject-engaging unit in a fully-extended, open position.

FIG. 3B illustrates the device illustrated in FIG. 3A with theobject-engaging unit in a collapsed or retracted position within thedistal end of the sheath.

FIG. 4A illustrates a plan view of an embodiment of the sheath accordingto the invention.

FIG. 4B illustrates a plan view of a sheath when the intermediate sheathportion is flexed.

FIG. 5A illustrates a cross-section of an embodiment of the distalportion of a sheath according to the invention.

FIG. 5B illustrates a cross-section of an embodiment of the intermediateportion of the sheath illustrated in FIG. 5A according to the invention.

FIG. 6A illustrates a cross-section of another embodiment of a proximalportion of the sheath according to the invention.

FIG. 6B illustrates a cross-section of an embodiment of the intermediateportion of the sheath illustrated in FIG. 6A according to the invention.

FIG. 7A illustrates a plan view of an embodiment of the sheath accordingto the invention, the intermediate portion including sections havingdifferent numbers of layers of material.

FIG. 7B illustrates a cross-section of the sheath illustrated in FIG. 7Ataken at line 7B-7B.

FIG. 7C illustrates a cross-section of the sheath illustrated in FIG. 7Ataken at line 7C-7C.

FIG. 7D illustrates a plan view of another embodiment of the sheathaccording to the invention, the intermediate portion including sectionshaving different numbers of layers of material.

FIG. 7E illustrates a plan view of another embodiment of the sheathaccording to the invention, the intermediate portion including sectionshaving different numbers of layers of material.

FIG. 7F illustrates a plan view of another embodiment of the sheathaccording to the invention, the intermediate portion including sectionshaving different numbers of layers of material.

FIG. 8A is a plan view of an embodiment of a sheath according to theinvention including an attenuated sheath wall in the intermediateportion of the sheath.

FIG. 8B illustrates a cross-section of the embodiment of the proximalsheath portion illustrated in FIG. 8A taken at line 8 b-8 b.

FIG. 8C illustrates a cross-section of the embodiment of theintermediate sheath portion illustrated in FIG. 8A taken at line 8 c-8c.

FIG. 8D illustrates a cross-section of the embodiment of the distalsheath portion illustrated in FIG. 8A taken at line 8 d-8 d.

FIG. 9A shows another embodiment of a sheath according to the inventionincluding an attenuated wall in the intermediate portion of the sheath.

FIG. 9B shows another embodiment of a sheath according to the inventionincluding an attentuated wall in the intermediate portion of the sheath.

FIG. 9C shows another embodiment of a sheath according to the inventionincluding an attentuated wall in the intermediate portion of the sheath.

FIG. 9D shows another embodiment of a sheath according to the inventionincluding an attenuated wall in the intermediate portion of the sheath.

FIG. 10A illustrates a plan view of the long axis of a sheath accordingto the invention, the intermediate portion of the sheath includingnumerous slits in the external wall of the sheath.

FIG. 10B shows a cross-section in perspective of the embodiment of theintermediate portion of the sheath illustrated in FIG. 9A at 9 b-9 b.

FIG. 10C shows a cross-section in perspective of another embodiment ofthe intermediate portion of a sheath according to the inventionincluding numerous depressions in the external wall of the sheath.

FIG. 11A illustrates a first step in a method for retrieving materiallocated in a body cavity using a medical device including a sheathaccording to the invention.

FIG. 11B illustrates a second step in a method for retrieving materialfrom a body cavity using a medical device including a sheath accordingto the invention.

FIG. 11C shows a third step in a method for retrieving material from abody cavity using a medical device including a sheath according to theinvention.

DESCRIPTION

One of the problems encountered when an elongated medical device, suchas a retrieval device in a sheath, is used to reach a remote location inthe body, is the turns and curves in the body tract that must benegotiated in order to reach the remote body location. As illustrated inFIG. 1, by way of example, a stone 100 lodged in the renal calyx 42 cannot be approached via the ureter 40 without encountering at least onecurve 102 illustrated by arrow 104. The rigid elongate member of amedical device can not effectively negotiate curves, such as the oneillustrated, without causing tissue trauma in order to reach the remotetissue location.

According to the invention, positioning a flexible sheath portion nearthe distal end of the sheath, addresses this problem. The embodiments ofthe invention described below, all have the common feature of a flexiblesheath portion positioned near the distal end of the elongated sheath.

All of the following embodiments of the invention have at least onething in common, the sheath of the invention, on one hand, hassufficient flexibility in an area adjacent the distal end portion ( atthe “intermediate portion” of the sheath) to allow engagement of astone, tissue, or other material. On the other hand, the sheath hassufficient strength or rigidity at the most distal end portion of thesheath to enclose the object engaging unit in the inoperative orcollapsed state and to permit the object-engaging unit to move in andout of the distal end portion of the sheath without the distal endportion of the sheath deforming or failing.

Referring to FIGS. 2A, 2B, 3A, and 3B, one embodiment of a medicaldevice, according to the invention, includes a handle portion 16, anactuator 20, a sheath 14, a sheath lumen 15, an elongated member 18 thatpasses within the sheath lumen 15, and an object-engaging unit 10, suchas the grasping forceps illustrated in FIGS. 2A and 2B. The handle 16,the sheath 14, and the object-engaging unit 10 are not shown in theircorrect size or proportion to each other. The sheath 14 typically ismuch longer and narrower than the handle 16 or the grasping forceps 10to allow insertion into a body cavity or tract.

Referring to FIG. 4A, a sheath 14 according to the invention comprisesat least three segments: a proximal segment 30, an intermediate segment32, and a distal segment 34. The proximal segment 30 of the sheath islocated nearest to the handle 16. The distal portion of the sheath 34 isthat region of the sheath at the distal end of the medical deviceopposite to the handle 16. The intermediate portion 32 of the sheath ispositioned distal to the proximal portion 30 of the sheath and proximalto the distal portion 34 of the sheath. The proximal end of theintermediate portion 32 of the sheath is located about 3 inches to 7inches, preferably 4.75 inches, from the distal end 26 of the sheath.

The object-engaging unit 10 is collapsed within the distal portion ofthe sheath 34 for direct entry into the body or for entry into the bodyvia the operating channel of an endoscope or laparoscope. Theobject-engaging unit 10 can be a grasping-type device, as illustrated inFIGS. 2A and 2B. Such grasping type object-engaging units are describedin U.S. Ser. No. 09/064,704, the disclosure of which is expresslyincorporated by reference herein. Other types of object-engaging unitsthat can be used with the sheath of the invention are retrievalbasket-type devices, as illustrated in FIGS. 3A and 3B, such as thosedescribed in U.S. Ser. No. 09/065,158, U.S. Ser. No. 09/027,534, U.S.Ser. No. 09/084,135, U.S. Ser. No. 09/296,327, U.S. Ser. No. 09/268,484,and U.S. Ser. No. 09/369,226, the disclosures of which are expresslyincorporated by reference herein. Other suitable object-engaging unitsare forceps, probes, retractors, elevators, blades, needles, and thelike.

Referring now to FIGS. 2A, 2B, 3A and 3B, the sheath 14, according tothe invention, has at least one lumen 15 therein, and it extends fromthe handle 16 to a distal sheath end 26. In one embodiment, an elongatedmember 18, such as a cable, coil, shaft, guidewire, or mandril wire,extends within the lumen 15 from the actuating mechanism 20 in thehandle portion 16 to a base 13 of the object engaging unit 10 where theelongated member 18 is joined to the object-engaging unit base 13.Operation of the actuating mechanism 20 by an operator causes theobject-engaging unit 10 to move relative to the sheath 14 between acollapsed state within the distal sheath portion 34, as illustrated inFIG. 3B, to an extended state outside of the distal end 26 of the sheath14 where the object-engaging unit 10 is open and extending beyond thedistal end 26 of the sheath, as shown in FIG. 3A.

Alternatively, in another embodiment of the invention, the actuatingmechanism is joined to the sheath. Operation of the actuating mechanism20 by an operator in this embodiment causes the sheath 14 to moverelative to the object-engaging unit 10 and the elongated member 18,such that the object-engaging unit 10 is moved between a collapsedposition within the distal sheath portion 34, illustrated in FIG. 2B ,to an extended position outside of the sheath 14 where theobject-engaging unit 10 is open and extended beyond the distal end ofthe sheath 26 as illustrated in FIG. 2A.

With the object-engaging unit 10 withdrawn into and collapsed within thedistal sheath portion 34, as shown in FIGS. 2B and 3B, theobject-engaging unit 10 is inserted into the body directly, or via anendoscope channel, to a remote internal site in the body where thetarget material is located. The object-engaging unit 10 is then movedrelative to the sheath 14 and placed in the extended positionillustrated in FIGS. 2A and 3A, such that the object-engaging unit 10,in its operative position, is manipulated by the operator to engage thetarget material or tissue in the remote body site. The object-engagingunit 10 can then be used to manipulate the material in the body.Following manipulation of the material by the object-engaging unit 10,the object-engaging unit 10 is at least partially withdrawn into thelumen 15 of the distal sheath portion 34, as illustrated in FIG. 3B, bymoving the elongated member 18 axially relative to the sheath 14 withthe object-engaging unit 10 attached to its distal end, or by moving thesheath 14 axially relative to the object-engaging unit 10, asillustrated in FIG. 2B. The medical device, including theobject-engaging unit 10 and the sheath 14, are withdrawn from the bodycavity.

The overall length of the sheath 14, according to the invention, canrange between 40 inches to 75 inches, preferably about 49.5 inches to52.5 inches. The proximal portion 30 of the sheath is 35 inches to 55inches in length, preferably 44.75 inches to 48.25 inches in length, theintermediate portion 32 of the sheath is 3 inches to 6 inches in length,preferably 3.5 to 4.0 inches, and the distal portion 34 of the sheath is0.10 inches to 1.0 inch in length, preferably 0.75 inches.

The outside diameter 11 of the sheath, indicated between the arrows 11in FIG. 4A, may or may not be uniform from the proximal end of thesheath 24 to the distal end of the sheath 26. In general, the outsidediameter 11 of the proximal sheath portion 30 may range from 0.0315inches to 0.0414 inches, the outside diameter 11 of the intermediatesheath portion 32 may range from 0.03 inches to 0.0445 inches, and theoutside diameter 11 of the distal sheath portion 34 may range from0.0315 inches to 0.0445 inches.

Sheath flexibility varies along the sheath's long axis from the proximalend 24 of the sheath to the distal end 26 of the sheath. In oneembodiment, according to the invention, the intermediate portion 32 ofthe sheath 14 is more flexible than either the proximal sheath portion30 or the distal sheath portion 34. That is, the proximal sheath portion30 and the distal sheath portion 34 are more rigid than the intermediatesheath portion 32. The flexibility of the proximal sheath portion 30 andthe distal sheath portion 34 can be the same or can differ. However, theproximal sheath portion 30 and the distal sheath portion 34 are lessflexible, i.e., more rigid, than the intermediate sheath portion 32. Theintermediate portion 32 is highly flexible, as illustrated in FIG. 4B,and can be flexed to as much as 360 degrees from the long axis of thesheath (indicated as reference line 100). After the sheath of theinvention is inserted into a channel of a flexible endoscope, theflexible endoscope with the sheath may flex as much as 180 degrees to190 degrees.

Enhanced flexibility of the intermediate portion 32 of the sheath 14 isachieved in several ways. Referring to FIGS. 4A, 4B, 5A, 5B, 6A and 6B,in one embodiment of a sheath 14, according to the invention, the sheath14 is constructed with layers of material extending from the luminalside 19 of the sheath wall 12 to the outside 17 of the sheath wall 12.The wall 12 of the sheath, according to the invention, includes multipleconcentric layers of the same or different materials. The intermediatesheath portion 32, like the proximal sheath portion 30 and the distalsheath portion 34, includes multiple concentric layers, however, theintermediate sheath portion 32 has at least one fewer layer or at leastone different layer of material than the layers of material in theproximal sheath portion 30 and the distal sheath portion 34.

For example, as illustrated by a cross-section of distal sheath 34 inFIG. 5A, in one embodiment of the sheath, according to the invention,the distal sheath portion 34 and the proximal sheath portion 30 (notshown) are manufactured from four layers of material including, frominside 19 of the sheath wall 12 to outside 17 of the sheath wall 12, afirst layer (a) of polytetrafluoroethylene (PTFE), a second layer (b) of304 braided stainless steel, a third layer (c) of polyimide, and afourth layer (d) of fluorinated ethylenepropylene (FEP). Each materialis arranged in a concentric layer around the circumference of the sheathwall 12. In the same sheath, the intermediate sheath portion 34,illustrated in FIG. 5B, has one fewer of the layers a-d than theproximal and distal sheath portions. The materials in intermediatesheath portion 32, from the inside 19 of the sheath wall 12 to theoutside 17 of the sheath wall 12, include a first inner layer (a) ofPTFE, a second layer (b) of stainless steel braid, no third layer, and afourth layer (d) of FEP, each material arranged in a concentric layeraround the circumference of the sheath wall 12. The relative thicknessof each layer, illustrated in FIGS. 5A and 5B, is merely intended to beillustrative and is not limited to that illustrated. The thickness ofone or more of the layers of the sheath wall 12 may be greater or lesserthan the thickness of one or more of the other layers. Thus, the outerdiameter 11 of the intermediate sheath portion 32 may be less than orthe same as the outer diameter 11 of proximal sheath portion 30 anddistal sheath portion 34. However, the internal diameter 13 of theintermediate sheath portion 32 is the same as the internal diameter 13of proximal sheath portion 30 and distal sheath portion 34. That is, thediameter of the lumen 15 of the sheath 14 is uniform from the proximalend 24 of the sheath to the distal end 26 of the sheath. By maintaininga constant luminal internal diameter 13 throughout the length of thesheath 14, the object-engaging unit 10 and the elongated member 18 maymove in the lumen 15 relative to the sheath 14 without becoming snagged.

In an alternate embodiment, the proximal sheath portion 30 and thedistal sheath portion 34 are manufactured from a different combinationof materials. For example, the first or inner layer is FEP, followed bya second layer of stainless steel braid, followed by a third layer ofpolyimide, and followed by a fourth, outer layer of PTFE. Theintermediate sheath portion 32 of this embodiment of the sheath includesa first inner layer (a) of FEP, a second layer (b) of stainless steelbraid, no third layer, and a fourth, outer layer (d) of PTFE.

In yet another embodiment of the sheath of the invention, the proximalsheath portion 30, illustrated in FIG. 6A, and the distal sheath portion34 each have five layers, each layer made from the same material. Inthis embodiment of the sheath, the intermediate sheath portion 32,illustrated in FIG. 6B, has four layers of material identical to thematerial used in the five layers of the proximal 30 and distal 34 sheathportions. Other materials and different number of layers of the sheathare also contemplated by the invention and are not limited to thoseillustrated in FIGS. 5A, 5B, 6A and 6B. Whatever the combination ofmaterials and numbers of layers, the intermediate sheath portion 32 isalways more flexible than the proximal sheath portion 30 and distalsheath portion 34, and the internal diameter 13 of the sheath is uniformfrom the proximal end 24 of the sheath to the distal end 26 of thesheath.

In another embodiment of the sheath, the intermediate sheath portion 32has at least two sections 33, 35, and at least one of the sections has adifferent number of layers of material than at least one other of thesections. A section of the sheath is a region of the sheath wall havinga different number of layers than an adjacent region of the sheath wall.For example, as illustrated in FIG. 7A, the wall of the intermediateportion 32 of the sheath 17 can have a section of three layers 35 ofmaterial followed by a section of four layers 33 of material, followedby a section of three layers 35 of material, and so on. Alternatively,the wall of the intermediate portion 32 of the sheath can have a sectionof four layers of material, followed by a section of three layers ofmaterial, followed by a section of two layers of material, followed by asection of four layers of material, and so on. This pattern may berepeated along the entire length of the intermediate sheath portion 32or the pattern may be limited to a portion of the intermediate sheathportion 32. The number and type of sections can be varied and differentthan the specific arrangements shown. The sections in the intermediatesheath portion 32 can be arranged circumferentially, spirally in alattice-like or criss-cross pattern, or longitudinally, as illustratedin FIGS. 7A, 7D, 7E and 7F, respectively.

In one particular embodiment, the wall of the intermediate sheathportion 32 has a repeating pattern of four layer and three layersections along its entire length, although other embodiments can haveother layers in the sections. In a particular embodiment of the wall ofthe intermediate portion of the sheath having four layers, one of thefour layers is polyimide while the other layers are selected frommaterials, such as FEP, stainless steel braid, PTFE,polyetheretherketone (PEEK), or Nitinol. In this embodiment, thepolyimide layer is absent in the sections of the wall of the sheathhaving three layers. In other embodiments, a layer of a differentmaterial is absent in the wall of the intermediate sheath portion.

A sheath, according to the invention, has the advantage of enhancedflexibility while maintaining sheath column and compression strength.For example, in one embodiment of the sheath of the invention, theproximal sheath portion 30 and the distal sheath portion 34 have fourlayers in the sheath wall while the intermediate sheath portion 32, hasa repeating pattern of a three layer section 35 followed by a four layersection 33. Alternatively, sections 33 have two, four, or more layersand sections 35 have a different number of layers than sections 33.

In one embodiment of the invention, the arrangement of sections in theintermediate sheath portion 32 may be circumferential as illustrated inFIGS. 7A, 7B and 7C. In this embodiment, each section 33, 35 is a bandthat wraps 360° around the circumference of the sheath wall. At leastone of the sections 35 has fewer layers of material than an adjacentsection 33.

In another embodiment, as illustrated in FIG. 7D, adjacent sections 33,35 in the intermediate sheath portion 32 are spirally arranged. Ratherthan the sections being circumferentially arranged as illustrated inFIG. 7A, the sections in this embodiment spiral along all or a portionof the length of the wall of the intermediate sheath portion.

In yet another embodiment of the invention, as illustrated in FIG. 7E,the sections in the intermediate sheath portion 32 are arranged as twointersecting spirals along all or a portion of the intermediate sheathportion 32. In this embodiment of the intermediate sheath portion 32,looking at the side of the sheath 17, spiral sections 33, 33′ appear asa plurality of “Xs” along all or a portion of the intermediate sheathportion. Sections 35 have a different number of layers of material thansections 33.

In still another embodiment of the invention, as illustrated in FIG. 7F,adjacent sections 33,35 in the intermediate sheath portion 32 arearranged longitudinally, paralleling the long axis of the sheath. Inthis embodiment of the intermediate sheath portion 32, one or morelongitudinal sections 33, 35 are distributed around the circumference ofthe sheath along all or a portion of the intermediate sheath portion 32.

The embodiments illustrated in FIGS. 7A-7F are meant to be illustrative.Other arrangements of sections in the intermediate sheath portion arepossible.

In another embodiment of the sheath, according to the invention, a firstpolymer having a certain characteristic stiffness is used to manufacturethe sheath wall in the intermediate sheath portion 32 and a secondpolymer having a different characteristic stiffness than the firstpolymer can be used in the proximal sheath portion 30 and the distalsheath portion 34 (not shown). For example, a polymer-metal compositionmay be used in the intermediate sheath portion 32 whereas a more rigidor stiff type of polymer can be used in the proximal sheath portion 30and the distal sheath portion 34. In general, any type of material maybe used in the intermediate sheath portion 32 that is a suitablematerial having the appropriate strength, flexibility andbiocompatibility characteristics.

Other materials that can be included in one or more layers of the sheathare polyetheretherketone (PEEK), or nickel-titanium (Nitinol) braid.

Referring now to FIG. 8A, in another embodiment, according to theinvention, the outer diameter 11 of the sheath wall in the intermediateportion 32, is less than the thickness of the sheath wall at theproximal portion 30 and the thickness of the sheath wall at the distalsheath portion 34. As illustrated by cross-sections of proximal sheathportion 30 in FIG. 8B, and distal sheath portion 34 in FIG. 8D, thethickness of sheath wall 12 is the same in the proximal sheath portion30 and distal sheath portion 34. As illustrated by cross-section ofintermediate sheath portion 32 in FIG. 8C, the thickness of theintermediate sheath portion 32 is less than either the proximal sheathportion 30 illustrated in FIG. 8B and the distal sheath portion 34illustrated in FIG. 8D. The inside diameter 13 of the sheath in theintermediate portion 32 of the sheath, illustrated in FIG. 8C, isunchanged relative to the inside diameter 13 of proximal sheath portion30, illustrated in FIG. 8B, and distal sheath portion 34, illustrated inFIG. 8D. By maintaining a uniform inside diameter 13 from the proximalend 24 of the sheath to the distal end 26 of the sheath, illustrated inFIG. 8A, an object-engaging unit can slide smoothly in the lumen 15 ofthe sheath without risk of snagging in dilated or constricted regions ofthe inner wall 13 of the sheath.

In one embodiment, illustrated in FIG. 8A, the transition in wall 12thickness along the intermediate portion 32 of the sheath is gradual. Inan alternate embodiment, the transition in wall thickness of theintermediate sheath portion 32, relative to the wall thickness ofproximal sheath portion 30 and distal sheath portion 34, is incremental,i.e., occurs in multiple stages, segments, or steps as illustrated inFIG. 9A. The number of possible incremental steps is without limit. Theincrements in wall thickness can be non-uniformly distributed along thelong axis of intermediate sheath portion 32 as illustrated in FIGS. 9Band 9C. The inside diameter 13 of the sheath wall 12 is uniform from theproximal sheath portion 30, the intermediate sheath portion 32, to thedistal sheath portion 34. As a result, the diameter of the sheath lumen15 is unchanged throughout the length of the sheath from the proximalend 24 to the distal end 26 of the sheath 14.

Referring to FIG. 9D, in another embodiment of the sheath of theinvention, the external sheath wall 17 of the intermediate sheathportion 32 is thrown into circumferential folds to achieve anaccordion-like effect. This accordion-like effect enhances theflexibility of the intermediate sheath portion 32 relative to the restof the sheath 14. The inner diameter of the sheath in the intermediatesheath portion 32 is unchanged relative to the inner diameter ofproximal sheath portion 30 and distal sheath portion 34. The diameter ofthe lumen 15 of the sheath, therefore, is constant from the proximal end24 of the sheath to the distal end 26 of the sheath.

Referring to FIGS. 10A-10C, in another embodiment of the invention,flexibility may be added to the intermediate portion 32 of the sheath bymodification of the external sheath wall 17 with slits, grooves, orother depressions. Slits, grooves, or depressions can be distributedcompletely or partially around the circumference of the sheath wall 12in the intermediate sheath portion 32 as illustrated in FIG. 10A. Asillustrated by a cross-section in perspective of intermediate sheathportion 32 in FIG. 10B, the modifications in the external sheath wall 17of the intermediate sheath portion 32 extend part way through the fullthickness of the sheath wall 12 and not through the inner sheath wall19. Sheath wall modifications, such as slits or grooves, are orientedwith their long axis anywhere from parallel to perpendicular to the longaxis of the sheath.

As illustrated in FIG. 10C, in yet another embodiment of the sheath ofthe invention, scattered dimples or other shapes are introduced into theouter sheath wall 17 of the intermediate sheath portion 32. Like thegrooves or slits illustrated in FIG. 10B, dimples extend from the outerwall 17 partially into the sheath wall 12 but not through the innersheath wall 19. Thus, as illustrated in FIGS. 10B and 10C, the innerdiameter 13 of the sheath and, therefore, the sheath lumen 15, isuniform throughout the length of the sheath beginning at the proximalend 24 of the sheath, extending through the intermediate portion 32 ofthe sheath, to the distal end 26 of sheath 14.

The surface of the sheath 14, from the proximal portion 24 to the distalportion 26, is made or coated with any suitable material with a lowfriction coefficient, such as a polymeric material, a polyethyleneglycol, a photopolyacrylamide-heparin complex, hyaluronic acid,polyvinylpyrrolidine material, and others. These low-friction materialsare materials included in the composition of the sheath wall duringmanufacturing or applied to the surface of the sheath after the sheathis manufactured.

The sheath of the invention provides numerous advantages. For example,the flexible intermediate portion 32 of the sheath allows an increase inthe deflection capability of the sheath 14. When inserted into aflexible scope, for example, the flexible intermediate portion 32 of thesheath 14 overcomes the rigidity of the distal end 26 of the sheath thatis necessary for the proper actuation of the object-engaging unit 10.The flexible intermediate portion 32 coincides and deflects with abending portion of the flexible scope without substantially impairingthe capacity of the endoscope to flex.

The distal portion 34 of the sheath holds and surrounds theobject-engaging unit 10 when it is in the collapsed state or partiallycollapsed state, without radial deformation of the sheath 14. Theflexible intermediate portion 32 of the sheath allows more steerabilitythan possible with conventional sheaths.

In another aspect, the invention relates to a method for manipulatingmaterial or tissue in a body, such as a body tract or body canal, with amedical device including a sheath. The sheath, as part of the medicaldevice, may be introduced directly into the body cavity or may beintroduced through a channel in an endoscope or laparoscope. Sheaths,according to the invention, provide the requisite rigidity at theproximal sheath portion 30 for effective manipulation by an operator forlocating, engaging, and retrieving stones, and the requisite rigidity atthe distal sheath portion 34 to enclose the object-engaging unit 10 inthe collapsed or partially collapsed state without deformation ordistortion of the distal end of the sheath. Sheaths of the invention canbe introduced into an endoscope or laparoscope without the need forintroducers or other means. When the sheath is inserted into a flexibleendoscope, the flexible intermediate portion 32 of the sheath allows theendoscope to flex to reach a remote body site. With the sheath insertedinto a channel of the endoscope, the endoscope can flex about 180 to 190degrees. Sheaths of variable strengths, according to the invention, areused with medical retrieval devices or a variety of other medicaldevices. Also, the sheaths of the invention can be used in urology,endoscopy, laparoscopy, biliary, and lithotripsy procedures as well as avariety of other applications.

Referring to FIGS. 11A-11C, a method for retrieving material from apatient includes inserting a medical device including a sheath accordingto the invention into the patient. The medical device including thesheath according to the invention may be directly introduced into thepatient or may be introduced via a channel 50 of an endoscope orlaparoscope as illustrated in FIG. 11A. For example, the endoscope 50 isadvanced by an operator via the lumen of the ureter 40 until the distalend of the endoscope 50 enters the patient's body site, such as therenal pelvis 42, where the target material 100 is located. The medicaldevice, including the object-engaging unit 10 collapsed within thedistal end portion 34 of the sheath, is passed into the endoscope 50,until the distal end 26 of the sheath approaches the distal end 51 ofthe endoscope 50. As shown in FIG. 11B, the flexible intermediateportion 32 of the sheath coincides and deflects with the bending portionof the flexible endoscope 50. The object-engaging unit 10 is extendedfrom the distal end 26 of the sheath 14 to manipulate the material ortissue 100 within the remote body site 42. The distal end portion 34 ofthe sheath is of sufficient strength and rigidity to resist deformationof the sheath as the object-engaging unit 10 is moved relative to thesheath.

As shown in FIG. 11C, after the material or tissue 100 within the remotebody site 42 is manipulated, the object-engaging unit 10 is withdrawnpartially or completely into the distal end portion 34 of the sheatheither by axial movement of the elongated member 18, attached to thebase 13 of the object-engaging unit 10, or by movement of the sheath 14over the stationary object-engaging unit 10.

The medical device including the sheath according to the invention canbe directly inserted (not shown) into a body cavity without an endoscopeor an introducer. The steps are similar to those described above for useof the medical device in an endoscope. The flexible intermediate portionof the sheath 32 deflects against the wall of the body tract as thesheath housing the object-engaging unit is advanced in the body tract.The object-engaging unit extends from the distal end of the sheath inthe manner described above for using the medical device in an endoscope.After the material in the body site is manipulated, the object-engagingunit is withdrawn partially or completely into the distal sheathportion. The medical device including the sheath is withdrawn from thebody tract.

Variations, modifications, and other instrumentations of what isdescribed herein will occur to those of ordinary skill in the artwithout departing from the spirit and scope of the invention as claimed.Accordingly, the invention is to be defined not by the precedingillustrative description but instead by the spirit and scope of thefollowing claims.

1. A device for manipulation of material in a body, comprising: ahandle; a sheath extending from the handle and comprising at least onelumen, a distal end, a proximal portion, a distal portion, and anintermediate portion, each of the proximal, intermediate, and distalportions being comprised of multiple layers of material and configuredfor insertion in a body cavity, the intermediate portion of the sheathbeing more flexible than the proximal and distal portions of the sheathand comprising at least one fewer layer of material than the layers ofmaterial in the proximal and distal portions; and an object engagingunit, the object-engaging unit and sheath moveable relative to eachother to achieve a collapsed state of the object-engaging unit in whichthe object-engaging unit is collapsed within the lumen of the distalportion of the sheath and another state in which the object-engagingunit extends from the distal end of the sheath, wherein the distalportion of the sheath comprises sufficient rigidity to resistdeformation of the distal portion of the sheath when the object-engagingunit moves relative to the sheath.
 2. The device of claim 1, wherein theproximal portion is substantially longer than the intermediate portion.3. The device of claim 1, wherein each of the proximal, intermediate,and distal portions are comprised of multiple layers of material.
 4. Thedevice of claim 1, wherein said object-engaging unit is selected fromthe group consisting of forceps and a retrieval basket.
 5. The device ofclaim 1, wherein the outside diameter of said intermediate portion isnarrower than the outside diameter of said proximal and said distalportions.
 6. The device of claim 1, wherein the intermediate portionincludes a proximal end and a distal end, the proximal portion extendingfrom a proximal end of the sheath to the proximal end of theintermediate portion, and the distal portion extending from the distalend of the intermediate portion to a distalmost end of the sheath. 7.The device of claim 1, wherein the intermediate portion includes atleast one fewer layer of material around the entire outer circumferenceof the intermediate portion than the proximal and distal portions of thesheath.
 8. The device of claim 1, wherein, in a cross-section of thedistal portion, an outermost layer of material of the distal portionmaintains a substantially uniform thickness around an outercircumference of the distal portion.
 9. The device of claim 1, wherein,in a cross-section of the proximal portion, an outermost layer ofmaterial of the proximal portion maintains a substantially uniformthickness around an outer circumference of the proximal portion.
 10. Amethod of manipulating a material in a body tract, comprising: insertinginto an endoscope a medical device comprising a handle, a sheathextending from the handle, the sheath comprising at least one lumen, adistal end, a proximal portion, a distal portion, and an intermediateportion, each of the proximal, intermediate, and distal portions beingcomprised of multiple layers of material and configured for insertion ina body cavity, the intermediate portion of the sheath being moreflexible than the proximal and distal portions of the sheath andcomprising at least one fewer layer of material than the layers ofmaterial in the proximal and distal portions, and an object-engagingunit, the object-engaging unit and sheath movable relative to each otherto achieve a collapsed position of the object-engaging unit in which theobject-engaging unit is within the lumen of the distal portion of thesheath, and an extended position in which the object-engaging unitextends from the distal end of the sheath, and the distal portion of thesheath comprising sufficient rigidity to resist deformation of thedistal portion of the sheath when the object-engaging unit movesrelative to the sheath; moving the object-engaging unit relative to thesheath from the collapsed state within the distal end of the sheath, toanother state in which the object-engaging unit is extended beyond thedistal end of the sheath; engaging the material to be manipulated in thebody tract; and withdrawing the medical device from the body tract. 11.The method of claim 10, wherein the proximal portion is substantiallylonger than the intermediate portion.
 12. The method of claim 10,wherein each of the proximal, intermediate, and distal portions arecomprised of multiple layers of material.
 13. The method of claim 10,wherein said object-engaging unit is selected from the group consistingof forceps and a retrieval basket.
 14. The method of claim 10, whereinthe outside diameter of said intermediate portion is narrower than theoutside diameter of said proximal and said distal portions.
 15. Themethod of claim 10, wherein the intermediate portion includes a proximalend and a distal end, the proximal portion extending from a proximal endof the sheath to the proximal end of the intermediate portion, and thedistal portion extending from the distal end of the intermediate portionto a distalmost end of the sheath.
 16. The method of claim 10, whereinthe intermediate portion includes at least one fewer layer of materialaround the entire outer circumference of the intermediate portion thanthe proximal and distal portions of the sheath.
 17. The method of claim10, wherein, in a cross-section of the distal portion, an outermostlayer of material of the distal portion maintains a substantiallyuniform thickness around an outer circumference of the distal portion.18. The method of claim 10, wherein, in a cross-section of the proximalportion, an outermost layer of material of the proximal portionmaintains a substantially uniform thickness around an outercircumference of the proximal portion.